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@mchellap

Founded three start-ups. Clean Tech. Automotive. Football Coach. Foreign policy enthusiast. The Electronic Controls India never built

เข้าร่วม Eylül 2009
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Shadow@mchellap·
My piece at Swarajya on who actually owns the brains behind India's Automotive industry. This is blowing up, and I am learning from the responses as well! Keep 'em coming. @amargov @astrokaran
Swarajya@SwarajyaMag

Several years ago, engineers at a major Indian OEM wanted to add a simple valve to their own engine. They knew how to do it. The problem: the software running inside their own vehicle's ECU was locked. The key was in Germany. Three years later, the problem remained unsolved. 🧵

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INDIAN INSTITUTE OF MEMES (IIM)
“Tendulkar is the best batsman I have seen, and unlike all of you, I have watched Bradman bat.” --The writer was John Woodcock of The Times (London) when Sachin was 19 years of age 😨
Akul (𝑨𝑻10)@Loyalsachfan10

Runs made him immortal, but those golden overs they were moments of pure surprise. In the rhythm of cricket, he wasn’t just a melody he was the entire composition. Bat or ball, it didn’t matter. Sachin Tendulkar🫡

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Parimal
Parimal@Fintech03·
What if I told you that 2000 yrs ago, Indian smiths cracked a metallurgical code that modern blast furnaces are still chasing? Pure iron melts at 1538 degrees C. Ancient bloomery furnaces usually maxed out at 1100 - 1300 degrees C. So how did they get liquid steel? The fact is, they did not melt the iron; they dissolved it. By packing the iron inside a sealed clay crucible (the Ghara) with carbon-rich organic matter (like Avaram leaves & Calotropis), they created a high-carbon environment. Adding carbon to iron acts like salt on ice, it lowers the melting point. At around 1.5 - 2% carbon, the melting point of the mixture drops significantly. The ancient Indian smiths were using plant chemistry to bring the iron’s melting point down to a temperature their charcoal could actually handle. 1 might ask why these specific leaves? Why not just wood/coal? Cassia auriculata (Avaram) & Calotropis gigantea are rich in organic compounds such as flavonoids, polyphenols, & hydrocarbons, along with trace minerals including manganese & silica. When these leaves decompose inside the sealed, oxygen-deprived crucible, they do not just burn. They undergo pyrolysis, releasing a complex gas phase of hydrocarbons. Recent studies suggest that the trace metals naturally present in these plants (like iron/manganese in the leaves themselves) acted as nucleation catalysts. These catalysts grabbed the carbon atoms from the decomposing leaves & spun them into microscopic tubes: Carbon Nanotubes.
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Shadow@mchellap·
My piece at Swarajya on who actually owns the brains behind India's Automotive industry. This is blowing up, and I am learning from the responses as well! Keep 'em coming. @amargov @astrokaran
Swarajya@SwarajyaMag

Several years ago, engineers at a major Indian OEM wanted to add a simple valve to their own engine. They knew how to do it. The problem: the software running inside their own vehicle's ECU was locked. The key was in Germany. Three years later, the problem remained unsolved. 🧵

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Shadow@mchellap·
@rbabu01 @amargov @astrokaran Embedded software is where the IP & future is. They don't trust anything built in India and bully Indian vendors..
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rePositive
rePositive@rbabu01·
@mchellap @amargov @astrokaran Excellent How do you think Indian Auto is using these MNCs and are they developing the hardware design and building or still skimming the software froth?
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Chinmay Pabshettiwar
@mchellap @amargov @astrokaran These are huge opportunities ready to grab by Indian companies if planned and executed well but only by showing intent first. Thanks for such pieces which gives real insights.
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Shadow@mchellap·
@SiteGround Thanks for the attempt to help, I have replied. It might be a bit too late and have been on the phone with Zoho to get my site up.... looking like a 5+ days of down time atm Let's hope we can resolve this.
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SiteGround
SiteGround@SiteGround·
Hello! We want to clear up any confusion: while we no longer accept new signups from India, we continue to fully support and provide services to all our existing Indian clients. Your hosting remains active. We've reviewed your domain case and have a solution for you—please check your administrative email!
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Shadow@mchellap·
Another case of reliance on a foreign provider causing issues! I have had hosting services and domain from @SiteGround since 2016. They stopped service in India all of a sudden but I am paid up till 2031. I have missed their emails about this but now that I am aware, want a simple refund as THEY DO NOT PROVIDE SERVICE IN INDIA. They refused. Seems highly unethical and fraud to me. Let's hope Zoho comes through and let this be a lesson to work with Indian vendors when you can.
Shadow@mchellap

@Zoho @ZohoCares trying to move my domain to you but not getting much help with the service. The transfer should have been automatic but hasnt seemed to happen. Can someone get in touch?

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Shadow@mchellap·
Thank you 🙏 Tbh I am pleasantly surprised at the interest so many people have shown in a long form technical article in this area. All credit to Swarajya for giving it a platform. And to folks like you who have enthusiastically promoted it... It shows we all want the same things for India 🙌
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Normal Guy
Normal Guy@Normal_2610·
India pays a premium for the privilege of not learning anything :) Every Indian car Tata, Mahindra, Maruti, all of them has a tiny computer inside called an ECU (Engine Control Unit) This computer decides everything - how much fuel to inject, when to shift gears, how brakes work, how the battery behaves in an EV. Think of it as the car's brain. India makes zero of these brains for passenger cars. All of them come from foreign companies, mainly Bosch (Germany). If you don't control the brain, you don't really control the car. Indian OEMs can't even add a simple valve to their own engine without asking Bosch for permission. They can't change a single line of code. They are selling cars with someone else engineering inside. This isn't really about technology being too hard. It's a business model designed to keep you dependent. Three layers lock you in :) First, every new car programme needs Bosch to do setup work (Rs 10-30 crore). Second, you pay full price for software Bosch already developed for Volkswagen so Bosch gets paid twice for the same work. Third and this is the killer every time you want to change anything in the software, even something tiny, it costs around $500,000. So Indian OEMs simply stop trying to innovate. They accept whatever Bosch gives them. The calibration trap means tuning the car's brain for Indian conditions, how should the engine behave in Ladakh cold vs Chennai heat? Indian OEMs outsource even this to AVL in Austria. AVL reuses work they already did for European cars, charges India full price, and transfers zero knowledge. So Indian engineers never even learn how their own cars work from the inside. What Korea did is Hyundai faced the exact same situation in 1987. They set up Kefico as a joint venture with Bosch, learned everything from the inside, and by 2015 they owned the full technology themselves. The sequence was simple - first learn calibration (tuning) → then write your own software → then build your own hardware. It's a ladder. India never climbed the first rung. Why India didn't do this - It's not a talent problem Indian engineers design ECUs at Bosch offices worldwide. It's a combination of things like Indian OEMs won't fund Indian startups to develop alternatives. They demand that Indian suppliers first prove themselves in Europe before getting a chance at home (while European companies protect their own). Middle managers won't risk their careers backing a Pune startup when they can safely pick Bosch. India spends 0.64% of GDP on R&D vs Korea's 4.9%. Private sector funds only 36% of India's R&D, in Korea it's 79%. SEDEMAC - the one exception - One Indian company (IIT Bombay founders, Pune-based) actually makes ECUs for two-wheelers and generators. They have real IP, real patents, millions of units shipped. But even they couldn't break into passenger cars. Tata Motors is literally in the same city and doesn't use them. EVs are simpler to control than petrol/diesel engines. This should have been India's fresh start. Instead, Mahindra's new EV platform has Bosch (Germany), Valeo (France), BYD (China), Mobileye (Israel), Continental (Germany) - zero Indian ECUs. The dependency just migrated from ICE to EV with different foreign names. swarajyamag.com/technology/the…
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Shadow
Shadow@mchellap·
Thanks for the kind comments. As for the way forward, naturally there are multiple 'right paths'. Since we are talking of the fastest path: 1. I would borrow from the Germans' own thought (from AUTOSAR): "cooperate on standards compete on implementation." 2. Only one act of coercion is required: apply anti trust (as the article briefly argues) and ensure bundling is broken. When you put these two together and work out the details, the path emerges. However it would require government will, OEM cooperation and intrepid startups getting VC support. Now that's a tall ask.
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Sonal Mishra
Sonal Mishra@Sonal_Mishraa·
Excellent thread 👏 This is one of the most important (and under-discussed) structural weaknesses in Indian manufacturing. The 'Bosch monoculture' isn’t just about one supplier it’s a complete surrender of the “brain” of the car. Tata, Mahindra, Maruti every major OEM is selling vehicles where they literally cannot change a single line of code or add a simple valve without German permission and a $500k bill. Even in EVs (supposed to be our clean-slate moment), Mahindra’s INGLO platform has six foreign ECUs and zero Indian-designed ones. SEDEMAC remains the only real Indian success story in ECUs (and only for 2-wheelers & gensets). The Korea comparison is brutal but accurate Hyundai went from total Bosch/Mitsubishi dependence in 1987 to full sovereignty by 2015 by climbing the ladder: calibration → software → hardware. We have the talent (Indian engineers are literally designing these ECUs for Bosch globally). What we lack is the 'ambition and capital allocation'. 0.64% GDP on R&D vs Korea’s 4.9% tells the real story. The EV transition was our chance to break the cycle. Instead we just changed the foreign names. Full story link is gold every policymaker and auto CEO should read it. What’s the fastest realistic path forward? 1. Mandating local ECU co-development on new platforms (PLI-style) 2. More JVs with knowledge-transfer clauses 3. Or something bolder like a national automotive electronics mission? Would love Swarajya’s or the community’s take.
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Shadow@mchellap·
@cvkrishnan @SwarajyaMag Something about customer mentality getting different outcomes than collab mentality 😎 We should chat about this sometime.
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Krishnan
Krishnan@cvkrishnan·
@mchellap @SwarajyaMag It subtly plays in investor/company minds in first principles basis even if one may remove the TRL labels. Companies and investors see how far is s tech from commercialisation
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Krishnan
Krishnan@cvkrishnan·
In follow up to the excellent piece in @SwarajyaMag on the ECU ecosystem in India by @mchellap , here’s the good news. IIT Madras, is establishing the Advanced Automotive Translational Research Centre (AATRC) focusing exactly on these technologies at a Chennai Knowledge City.
IIT Madras@iitmadras

Accelerating the Future of Advanced Automotive Innovation The Centre of Excellence in Advanced Automotive Research (CAAR), IIT Madras, in collaboration with TIDCO, is working towards establishing the Advanced Automotive Translational Research Centre (AATRC) at Tamil Nadu Knowledge City. Planned across 40,000 sq. ft. of advanced research and laboratory infrastructure, this initiative envisions a ₹200 crore investment over five years to accelerate translational research and product development in next-generation automotive technologies. The centre will focus on electric powertrains, automotive power electronics, battery technologies, EV charging systems, and software-defined vehicles, enabling industry-ready innovation. Expected impact of the initiative: • 40–50 innovative automotive products over five years • Support for 150–200 startups and MSMEs through testing and validation infrastructure • Creation of 50–70 high-skill direct jobs and up to 2,100 ecosystem-linked employment opportunities This collaboration aims to strengthen India’s position as a global hub for advanced EV and automotive technology innovation. @iitmadras @tidco_1965

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